Chatthe Group

Kenya’s Zero-Waste Powerhouse

Chatthe Group

Kenya’s Zero-Waste Powerhouse

Chatthe Group

Kenya’s Zero-Waste Powerhouse

Chatthe Group — Sustainability FY 2024–25
Sugarcane harvest
FY 2024–25 Sustainability Disclosures

Rooted in circularity.
Powered by bagasse.

An integrated agro-industrial ecosystem in Kisumu, Kenya — where four companies share energy, water and material flows so that one company's by-product becomes another's feedstock.

04
Operating Companies
100%
Renewable Electricity
1,215
People Employed
0
Workplace Fatalities
02 — The Group

Four companies. One ecosystem.

Chatthe Group operates an integrated agro-industrial ecosystem in Kisumu, Kenya. Four subsidiaries share energy, water and material flows in a circular system — what one company produces as a by-product becomes an input for another.

01
KSAIL

Kibos Sugar & Allied Industries

Sugar milling from sugarcane — and the source of bagasse, molasses, press mud and boiler ash that feed the rest of the Group.

02
KDL

Kibos Distillers

Ethanol distillation from molasses sourced internally from KSAIL. Produces vinasse, used downstream as fertilizer input.

03
KPPL

Kibos Paper & Packaging

Paper, paper bags and polyethylene bags — using bagasse pulp internally, packaging KSAIL sugar and KFL fertilizer downstream.

04
KFL

Kibos Fertilizer

Blended fertilizer production — drawing on press mud, boiler ash and vinasse from upstream subsidiaries as raw inputs.

Sugarcane growing in field
Cane is the source — and the system.
03 — Circular Flows

Nothing leaves the Group.

KSAIL → All
Bagasse from cane milling generates the renewable electricity and steam used by all four companies.
KSAIL → KDL
Molasses from sugar milling becomes the feedstock for ethanol distillation.
KSAIL → KPPL
Bagasse is also pulped to produce paper at the packaging facility.
KSAIL+KDL → KFL
Press mud, boiler ash and vinasse become raw inputs for blended fertilizer.
KPPL → KSAIL+KFL
Paper and plastic bags are used to package sugar and fertilizer.
circular ecosystem MOLASSES VINASSE PACKAGING BAGASSE PULP ENERGY (BAGASSE) KSAIL SUGAR 108,171 t KDL ETHANOL 23.5M L KFL FERTILIZER 133,143 t KPPL PAPER & BAGS 36,000 t

Material flows across the four Chatthe Group subsidiaries.

04 — Performance

Performance at a glance.

Every figure below is drawn directly from each company's FY 2024–25 Sustainability Report. Where indicators are reported by all four companies, results are presented side by side.

100%
Renewable Electricity
Bagasse cogeneration · Group-wide
0
Workplace Fatalities
Across all four subsidiaries
0
Regulatory Penalties
FY 2024–25 reporting period
4
LCAs Completed
All four companies, ISO 14040/44

Workforce by company

1,215 people employed across the Group · FY 2024–25

585 KSAIL 74 KDL 441 KPPL 115 KFL
Indicator KSAIL KDL KPPL KFL
Annual production108,171 t sugar23,492,951 L ethanol36,000 t pulp + bag lines133,143 t fertilizer
Total workforce58574441115
Workplace fatalities0000
Renewable electricity share100%100%100%100%
Electricity used (kWh / year)55,757,0009,801,12615,722,1011,872,000
Scope 1 emissions (tCO₂e)30.01~1009255,009
Scope 2 emissions (tCO₂e)0000
Water withdrawal (m³ / year)240,000274,719222,70018,720
Regulatory penalties0000
Confirmed discrimination cases0000
Reporting frameworkGRI 2021GRI 2021GRI 2021GRI 2021

Methodological Notes

  • Production volumes are shown in each company's native unit because the products differ. KPPL's 36,000 tonnes refers to bagasse-derived pulp; additional production covers paper for bag conversion (230.2 t), virgin polyethylene bags (from 600 t of resin) and recycled polyethylene bags (from 560 t of recycled polymer).
  • Scope 1 emissions differ in methodological boundary between subsidiaries: KSAIL covers owned vehicles; KDL covers biogenic CH₄ and N₂O from bagasse combustion; KPPL covers diesel combustion; KFL covers diesel plus bagasse CH₄ and N₂O.
  • KDL's water withdrawal figure combines three process streams: treated water (129,785 m³), soft water (135,995 m³) and demineralised water (8,939 m³).
05 — Life Cycle Assessment

Cradle-to-gate, independently verified.

All four Chatthe Group subsidiaries completed cradle-to-gate Life Cycle Assessments during FY 2024–25, conducted in accordance with ISO 14040 and ISO 14044 and using the TRACI 2.1 impact assessment method. These LCAs provide scientifically verified, product-level environmental data for customers, regulators and buyers of low-carbon products.

5.1 LCA results across the Group

Indicator KSAIL KDL KPPL KFL
Functional unit1 t brown sugar1 L ethanol1 t bag product1 t fertilizer
System boundaryCradle-to-gateCradle-to-gate (A1–A3)Cradle-to-gateCradle-to-gate
StandardISO 14040/44/67ISO 14040/44ISO 14040/44ISO 14040/44
Impact methodTRACI 2.1ISO LCATRACI 2.1TRACI 2.1
Fossil GWP intensity60.8 kg CO₂-eq / t0.398 kg CO₂e / LSee products below51.65 kg CO₂-eq / t
Annual fossil GWP~6,580 tCO₂e9,350 tCO₂eSee products below6,880 tCO₂e

5.4 KPPL — Bag carbon intensity comparison

Functional unit: 1 tonne of finished bag product · Recycled PE bags achieve ~10× the carbon performance of virgin PE.

PAPER BAGS 2,549.5 VIRGIN PE BAGS 2,781.0 RECYCLED PE BAGS 251.85 0 3,000 kg CO₂e per tonne of bag product

5.2 KSAIL — detailed impact categories

Functional unit: 1 tonne of brown sugar. Diesel transport contributes approximately 95% of fossil GWP.

Impact categoryResult per tonne of sugar
Fossil Global Warming Potential60.8 kg CO₂-eq
Acidification0.067 kg SO₂-eq
Eutrophication0.0103 kg N-eq
Smog Formation0.0226 kg O₃-eq
PM2.5 Formation0.00451 kg PM2.5-eq
Ozone DepletionNear zero

5.3 KDL — ethanol LCA

Functional unit: 1 litre of ethanol · Cradle-to-gate (A1–A3) system boundary.

MetricResult
Fossil GHG intensity (A1–A3)0.398 kg CO₂e per litre
Annual fossil GHG (A1–A3)9,350 tCO₂e / year
Biogenic CO₂ emissions10,080 tCO₂ / year
Avoided downstream emissions85,000 tCO₂e / year

5.5 KFL — fertilizer LCA

Functional unit: 1 tonne of fertilizer at factory gate. Cradle-to-gate LCA covering A1 raw materials, A2 transport and A3 manufacturing.

MetricResult
Total annual GHG emissions6,880 tCO₂-eq / year
GWP intensity51.65 kg CO₂-eq per tonne
Scope 1 emissions5,009 tCO₂-eq / year
Scope 2 emissions0 tCO₂-eq / year
Upstream Scope 3 emissions1,870 tCO₂-eq / year
"

Across all four subsidiaries, the largest environmental hotspot is not manufacturing itself — it is the long-distance transport of raw materials and external logistics. This finding is reshaping each company's sustainability priorities toward logistics optimisation, supplier diversification and the expansion of circular material flows.

06 — Planet Care

Planet Care.

6.1

Carbon footprint & emissions.

All four Chatthe Group companies run entirely on renewable electricity generated from bagasse, eliminating Scope 2 emissions Group-wide.

100%
Renewable electricity, all four companies
0 tCO₂e Scope 2 emissions across KSAIL, KDL, KPPL and KFL — a structural climate advantage from bagasse cogeneration.
6.2

Energy use & efficiency.

Every kilowatt-hour used across the Group comes from renewable bagasse cogeneration. KSAIL — as the source of the bagasse and the largest sugar-milling operation — accounts for the majority of consumption.

KSAIL 55.76M KPPL 15.72M KDL 9.80M KFL 1.87M 0 60M kWh 100% RENEWABLE — BAGASSE COGENERATION
6.3

Water stewardship.

Water is managed through structured monitoring, recirculation systems and zero-discharge practices. KPPL operates a closed-loop water system with no liquid discharge.

KDL 274,719 m³ / year KSAIL 240,000 m³ / year KPPL 222,700 m³ / year KFL 18,720 m³ / year CIRCLE AREA PROPORTIONAL TO ANNUAL WATER WITHDRAWAL
6.4

Waste & circular economy.

The Chatthe Group is built around circular material flows. Waste from one subsidiary becomes feedstock for another — bagasse, molasses, press mud, boiler ash, vinasse and paper offcuts all re-enter the system rather than leaving it. Each company maintains documented waste-handling procedures aligned with NEMA and EMCA requirements.

bagasse molasses press mud vinasse boiler ash By-products that become inputs NEMA · EMCA · ZERO ENVIRONMENTAL PENALTIES FY 2024–25

Six material streams cycle within the Group rather than leaving it as waste.

6.5

Sustainable sourcing.

Raw materials are sourced locally wherever possible. Internal Group flows significantly reduce dependence on virgin materials across all four subsidiaries.

108,171t
KSAIL — Sugar
23.5M L
KDL — Ethanol
36,000t
KPPL — Pulp + bag lines
133,143t
KFL — Fertilizer
07 — People & Communities

People & Communities.

0
Workplace fatalities, FY 2024–25
Across all four subsidiaries · OSHA 2007 compliant
0
Confirmed discrimination cases
Group-wide Equal Opportunity & Anti-Harassment policies
7.1

Wellbeing & occupational health.

All four Chatthe Group companies operate under OSHA 2007 and maintain formal Occupational Health and Safety management systems. Zero workplace fatalities were recorded at any subsidiary during FY 2024–25.

IndicatorKSAILKDLKPPLKFL
Total workforce58574441115
Workplace fatalities0000
7.2

Diversity, equity & inclusion.

Chatthe Group enforces Group-wide Equal Opportunity and Anti-Harassment policies. Employment practices prohibit discrimination on any grounds and merit-based promotion is the standard across all four subsidiaries.

IndicatorKSAILKDLKPPLKFL
Confirmed discrimination cases0000
7.3

Community programs.

The Chatthe Group is deeply embedded in the Kisumu regional economy. All four subsidiaries maintain active community engagement through local hiring, supplier networks, and partnerships with local authorities. Employment at the Group supports thousands of additional livelihoods across cane farming, transport, logistics and rural services.

Sunset over Lake Victoria, Kisumu, Kenya

Lake Victoria at Kisumu — the regional economy the Chatthe Group supports.

7.4

Human rights & labour standards.

Chatthe Group's Human Rights Policy applies to every subsidiary. All four companies prohibit child labour and forced labour, enforce identity verification at hiring, and provide confidential grievance channels with zero-reprisal protection. No regulatory non-compliance cases were recorded at any subsidiary during FY 2024–25.

IndicatorKSAILKDLKPPLKFL
Regulatory penalties0000
Confirmed discrimination cases0000
7.5

Customer responsibility.

Chatthe Group serves customers across agriculture, industry and consumer sectors. Every subsidiary operates under Kenya Bureau of Standards (KEBS) quality requirements with internal Quality Assurance functions, laboratory controls and product governance. All four companies have completed Life Cycle Assessments, giving customers transparent, verified sustainability data.

accredited
KEBS
Kenya Bureau of Standards
framework
GRI 2021
Global Reporting Initiative
verified
ISO 14040/44
All four LCAs completed
08 — Leadership & Accountability

Leadership & accountability.

8.1

Governance structure.

Chatthe Group operates a three-tier governance model across all four subsidiaries. The roles of Chair and Chief Executive are held separately to ensure balanced oversight. Each subsidiary has its own General Manager supported by departmental teams covering Operations, OSHE, Quality Assurance, Supply Chain, Finance, HR, and Sustainability / ESG.

SC

Sukhwinder Singh Chatthe

Executive Director / Chairman
RC

Raghbir Singh Chatthe

Managing Director
JC

Jaspreet Singh Chatthe

Technical Director
BOARD & EXECUTIVE LEADERSHIP KSAIL GM KDL GM KPPL GM KFL GM OPERATIONS · OSHE · QA · SUPPLY CHAIN · FINANCE · HR · ESG
8.2

Ethics & anti-corruption.

Chatthe Group enforces Anti-Corruption, Conflict-of-Interest and Workplace Conduct policies across all subsidiaries. No ethics violations or regulatory penalties were recorded at any of the four companies during FY 2024–25.

IndicatorKSAILKDLKPPLKFL
Regulatory penalties0000
Confirmed discrimination cases0000
8.3

Climate risk & resilience.

All four subsidiaries benefit from structural climate resilience. 100% renewable electricity insulates the Group from grid instability and future carbon pricing. Integrated circular material flows reduce exposure to supply-chain disruption. LCAs identify long-distance raw-material transport as the primary climate exposure, and each subsidiary is implementing transport optimisation programmes.

100%
Renewable electricity
All four companies
0
Scope 2 emissions (tCO₂e)
Group-wide
8.4

ESG reporting & materiality.

All four subsidiaries report in accordance with the GRI 2021 Standards and comply with Kenyan regulatory frameworks including NEMA, EMCA 1999, DOSH, KEBS and OSHA 2007. Each company has completed a formal materiality assessment and an ISO-aligned Life Cycle Assessment during the reporting period.

IndicatorKSAILKDLKPPLKFL
Reporting frameworkGRI 2021GRI 2021GRI 2021GRI 2021
LCA completedYesYesYesYes